Commissioning Engineer
Posted: 06 Dec 2024
We are seeking a detail-oriented and proactive Commissioning and Qualification (C&Q) Engineer to join our team and support the successful execution of equipment and utility system commissioning. In this role, you will play a pivotal role in ensuring that all systems operate to specifications and compliance standards while working in close collaboration with our engineering and project teams. As a Commissioning Engineer, for support and align product and production-specific requirements:Responsibilities:- Provide field support for the commissioning and qualification of key utility and process systems managed by the DeltaV Distributed Control System (DCS). - Lead efforts in commissioning critical systems such as clean and black utilities, HVAC for both classified and non-classified areas, environmental monitoring systems, and SIP/CIP systems. - Ensure all utility systems are commissioned to meet project timelines, quality standards, and operational needs.- Provide field support for the commissioning and qualification of key utility and process systems managed by the DeltaV Distributed Control System (DCS). - Execute and validate comprehensive commissioning and qualification protocols using the KNEAT electronic documentation system. - Perform detailed system tests including operational sequence checks (start-up, shutdown, emergency stops), control loop tuning, pump and fan testing, and safety interlock testing. - Provide expert troubleshooting for any technical issues encountered during commissioning and propose timely, proactive solutions.- Oversee the integration of DeltaV system hardware and software, ensuring seamless connectivity with various utility systems. - Work closely with engineering teams to troubleshoot and optimize control system processes, maintaining operational reliability.- Support the project team by delivering actionable insights that enable quick decision-making aimed at minimizing costs and project delays, without compromising quality. - Ensure alignment of equipment commissioning with internal standards, cGMP guidelines, and regulatory frameworks.- Uphold strict safety and compliance protocols, including risk assessment, Lock-Out-Tag-Out (LOTO) preparation, and adherence to Lonza's Health, Safety, and Environmental (HSE) standards. - Document issues and non-conformances in the KNEAT system, ensuring timely resolution and tracking of project changes. - Train and guide team members on commissioning and qualification best practices, ensuring the team remains up to date on the latest methodologies and regulatory requirements. - Foster a culture of continuous improvement, contributing innovative solutions to streamline future commissioning efforts.Desired Profile: - Bachelor’s degree or equivalent in Engineering (Electrical, Chemical, Process Control, or related fields). - 5-10 years of hands-on experience in process commissioning, with at least 3 years focused on utility systems.- Proficiency in commissioning and troubleshooting DeltaV DCS, particularly using DeltaV Operate, Live, and Control Studio. - Familiarity with KNEAT for CQV execution, and a strong understanding of regulatory requirements within the Life Sciences industry.- Fluent in English, both written and verbal; German proficiency is a plus. - In-depth kledge of cGMP standards and field CQV execution. - Strong problem-solving abilities with a proactive approach to identifying and resolving technical challenges. - A team player with excellent communication skills, able to work effectively in a diverse, cross-functional environment. - Willingness to work extended hours and shifts when necessary, ensuring compliance with legal working time regulations.Demonstrated ability to work responsibly, especially with the owned system.